Product Description
VIDO 1.5hp 7 bar 24L 2800rpm silent oil free air compressor
| Silent Oil Free Air Compressor |
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Power input |
600W(0.8HP) |
1100W(1.5HP) |
1500W(2HP) |
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Rated voltage |
220-240V~50Hz |
220-240V~50Hz |
220-240V~50Hz |
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Rated speed |
2800/min |
2800/min |
2800/min |
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Tank volume |
8L |
24L |
50L |
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Max work pressure |
7bar(100psi) |
7bar(100psi) |
8bar(116psi) |
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Air flow |
50L/min (3m3/H) |
120L/min(7.2m3/H) |
240L/min(14.4m3/H) |
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Air refilling speed |
≤ 15s |
≤22s |
≤ 35s |
| Warranty: | 1 Year |
|---|---|
| Lubrication Style: | Oil-less |
| Power Source: | AC Power |
| Type: | Piston |
| Voltage: | 220-240V |
| Rated Voltage: | 220-240V~50Hz |
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How are air compressors used in the food and beverage industry?
Air compressors play a vital role in the food and beverage industry, providing a reliable source of compressed air for various applications. Here are some common uses of air compressors in this industry:
1. Packaging and Filling:
Air compressors are extensively used in packaging and filling operations in the food and beverage industry. Compressed air is utilized to power pneumatic systems that control the movement and operation of packaging machinery, such as filling machines, capping machines, labeling equipment, and sealing devices. The precise and controlled delivery of compressed air ensures accurate and efficient packaging of products.
2. Cleaning and Sanitization:
Air compressors are employed for cleaning and sanitization purposes in food and beverage processing facilities. Compressed air is used to operate air-powered cleaning equipment, such as air blowguns, air-operated vacuum systems, and air knives. It helps remove debris, dust, and contaminants from production lines, equipment, and hard-to-reach areas. Additionally, compressed air is used for drying surfaces after cleaning and for applying sanitizing agents.
3. Cooling and Refrigeration:
In the food and beverage industry, air compressors are utilized in cooling and refrigeration systems. Compressed air is used to drive air compressors in refrigeration units, enabling the circulation of refrigerants and maintaining optimal temperatures for food storage and preservation. The controlled airflow provided by the compressors facilitates efficient cooling and refrigeration processes.
4. Aeration and Mixing:
Air compressors are used for aeration and mixing applications in the food and beverage industry. Compressed air is introduced into processes such as fermentation, dough mixing, and wastewater treatment. It helps in promoting oxygen transfer, enhancing microbial activity, and facilitating proper mixing of ingredients or substances, contributing to the desired quality and consistency of food and beverage products.
5. Pneumatic Conveying:
In food processing plants, air compressors are employed for pneumatic conveying systems. Compressed air is used to transport bulk materials such as grains, powders, and ingredients through pipes or tubes. It enables the gentle and efficient movement of materials without the need for mechanical conveyors, reducing the risk of product damage or contamination.
6. Quality Control and Testing:
Air compressors are utilized in quality control and testing processes within the food and beverage industry. Compressed air is used for leak testing of packaging materials, containers, and seals to ensure product integrity. It is also employed for spraying air or gases during sensory analysis and flavor testing.
7. Air Agitation:
In certain food and beverage production processes, air compressors are used for air agitation. Compressed air is introduced into tanks, mixing vessels, or fermentation tanks to create turbulence and promote mixing or chemical reactions. It aids in achieving consistent product quality and uniform distribution of ingredients or additives.
It is important to note that air compressors used in the food and beverage industry must meet strict hygiene and safety standards. They may require specific filtration systems, oil-free operation, and compliance with food safety regulations to prevent contamination or product spoilage.
By utilizing air compressors effectively, the food and beverage industry can benefit from improved productivity, enhanced product quality, and efficient processing operations.
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How do you maintain proper air quality in compressed air systems?
Maintaining proper air quality in compressed air systems is essential to ensure the reliability and performance of pneumatic equipment and the safety of downstream processes. Here are some key steps to maintain air quality:
1. Air Filtration:
Install appropriate air filters in the compressed air system to remove contaminants such as dust, dirt, oil, and water. Filters are typically placed at various points in the system, including the compressor intake, aftercoolers, and before point-of-use applications. Regularly inspect and replace filters to ensure their effectiveness.
2. Moisture Control:
Excessive moisture in compressed air can cause corrosion, equipment malfunction, and compromised product quality. Use moisture separators or dryers to remove moisture from the compressed air. Refrigerated dryers, desiccant dryers, or membrane dryers are commonly employed to achieve the desired level of dryness.
3. Oil Removal:
If the compressed air system utilizes oil-lubricated compressors, it is essential to incorporate proper oil removal mechanisms. This can include coalescing filters or adsorption filters to remove oil aerosols and vapors from the air. Oil-free compressors eliminate the need for oil removal.
4. Regular Maintenance:
Perform routine maintenance on the compressed air system, including inspections, cleaning, and servicing of equipment. This helps identify and address any potential issues that may affect air quality, such as leaks, clogged filters, or malfunctioning dryers.
5. Air Receiver Tank Maintenance:
Regularly drain and clean the air receiver tank to remove accumulated contaminants, including water and debris. Proper maintenance of the tank helps prevent contamination from being introduced into the compressed air system.
6. Air Quality Testing:
Periodically test the quality of the compressed air using appropriate instruments and methods. This can include measuring particle concentration, oil content, dew point, and microbial contamination. Air quality testing provides valuable information about the effectiveness of the filtration and drying processes and helps ensure compliance with industry standards.
7. Education and Training:
Educate personnel working with compressed air systems about the importance of air quality and the proper procedures for maintaining it. Provide training on the use and maintenance of filtration and drying equipment, as well as awareness of potential contaminants and their impact on downstream processes.
8. Documentation and Record-Keeping:
Maintain accurate records of maintenance activities, including filter replacements, drying system performance, and air quality test results. Documentation helps track the system’s performance over time and provides a reference for troubleshooting or compliance purposes.
By implementing these practices, compressed air systems can maintain proper air quality, minimize equipment damage, and ensure the integrity of processes that rely on compressed air.
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What are the safety considerations when operating an air compressor?
Operating an air compressor requires careful attention to safety to prevent accidents, injuries, and equipment damage. Here are some important safety considerations to keep in mind:
1. Read the Manual: Before operating an air compressor, thoroughly read and understand the manufacturer’s instruction manual. Familiarize yourself with the specific safety guidelines, recommended operating procedures, and any specific precautions or warnings provided by the manufacturer.
2. Proper Ventilation: Ensure that the area where the air compressor is operated has adequate ventilation. Compressed air can produce high levels of heat and exhaust gases. Good ventilation helps dissipate heat, prevent the buildup of fumes, and maintain a safe working environment.
3. Personal Protective Equipment (PPE): Always wear appropriate personal protective equipment, including safety glasses or goggles, hearing protection, and non-slip footwear. Depending on the task, additional PPE such as gloves, a dust mask, or a face shield may be necessary to protect against specific hazards.
4. Pressure Relief: Air compressors should be equipped with pressure relief valves or devices to prevent overpressurization. Ensure that these safety features are in place and functioning correctly. Regularly inspect and test the pressure relief mechanism to ensure its effectiveness.
5. Secure Connections: Use proper fittings, hoses, and couplings to ensure secure connections between the air compressor, air tools, and accessories. Inspect all connections before operation to avoid leaks or sudden hose disconnections, which can cause injuries or damage.
6. Inspect and Maintain: Regularly inspect the air compressor for any signs of damage, wear, or leaks. Ensure that all components, including hoses, fittings, and safety devices, are in good working condition. Follow the manufacturer’s recommended maintenance schedule to keep the compressor in optimal shape.
7. Electrical Safety: If the air compressor is electric-powered, take appropriate electrical safety precautions. Use grounded outlets and avoid using extension cords unless approved for the compressor’s power requirements. Protect electrical connections from moisture and avoid operating the compressor in wet or damp environments.
8. Safe Start-Up and Shut-Down: Properly start and shut down the air compressor following the manufacturer’s instructions. Ensure that all air valves are closed before starting the compressor and release all pressure before performing maintenance or repairs.
9. Training and Competence: Ensure that operators are adequately trained and competent in using the air compressor and associated tools. Provide training on safe operating procedures, hazard identification, and emergency response protocols.
10. Emergency Preparedness: Have a clear understanding of emergency procedures and how to respond to potential accidents or malfunctions. Know the location of emergency shut-off valves, fire extinguishers, and first aid kits.
By adhering to these safety considerations and implementing proper safety practices, the risk of accidents and injuries associated with operating an air compressor can be significantly reduced. Prioritizing safety promotes a secure and productive working environment.
editor by CX 2023-10-16
China Custom Long Life 2HP Piston Small Compressor Pump Cylinder Head Compressor Air Compressor From China with high quality
Merchandise Description
Q: Are you a manufacture or a trading company? A: We are both a manufacture and a trading company. We have two own factories, one is producing air compressors and the other is producing welding & slicing devices.
Q: what is the package for your products?
A: We have 4 standard packages for most of our items: Package A: each set per color box, Package B: each set per brown box, Bundle C: each set per Honeycomb box, Package deal D: each set per wooden box.
Q: Do you also sell the replacements for your machines?
A: Yes, the replacements for our machines are available. Our alternative with a particular warranty, for some rapid-weak portion, we can offer some for cost-free. For example, get quantity 1000pcs, we can give 1 to fifty pcs quick-weak replacements.
Q: What’s your payment term? A: The general payment term we are working with is T/T, 30% deposit, and 70% balance before shipment. But other payment terms such as L/C at sight are negotiable.
Q: How about the shipping cost? A: For small quantity order, the goods could be delivered to you via express courier, such as DHL, FEDEX and so on, we have a long-term cooperation with them. If the order quantity is large, the goods would be shipped by sea. We’ll advise the way of shipping and quote the shipping cost for your checking in advance, you also can ship by your shipping agent.
Choosing an Air Compressor
Thinking about a new Air Compressor? Here are some tips to make the decision easier. Learn the pros and negatives of each and every type, which includes the differences amongst oil-injected and oil-totally free designs, solitary phase and positive displacement. In addition, discover more about the diverse technologies that are obtainable for your air compressor. It is essential to select an acceptable device for the variety of operate you do. Below are some of the greatest compressors offered today.
Optimistic displacement
There are numerous various types of air compressors, but most are optimistic displacement air compressors. They use a rotary or reciprocating component to compress air. The reciprocating ingredient compresses air by lowering the volume of the chamber. Constructive displacement compressors are utilized in bicycle pumps, chemical crops, and fridges. Positive displacement air compressors use numerous inlet ports. Regardless of the a variety of kinds, the principle of procedure stays the identical.
One more type of optimistic displacement air compressor is a reciprocating piston. The piston inside a cylinder moves up and down, causing the compressed air to fill the higher element of the cylinder. These air compressors are utilised in a assortment of diverse purposes, such as blowing bottles and gas pipelines. These air compressors can be h2o-cooled, lubricated, or non-lubricated. Diverse sorts have different capacities and air pressures.
A good displacement flowmeter uses a rotating chamber that divides continuous fluid into discrete portions. The amount of times the chamber is stuffed and discharged can be utilized to estimate the flow price. The rotation speed of the measuring chamber is directly proportional to the flow fee. The drawbacks of this variety of good displacement flowmeter are that it is susceptible to jamming. If the fluid contains particles, it may be too thick for the meter to figure out stream rate.
A adverse displacement air compressor was invented in 1860 and is the oldest type of compressor. It employs two lobes positioned in a round cavity. 1 rotor is connected to an motor, while the other pushes the other a single to spin in the reverse direction. Damaging displacement compressors are minimal-routine maintenance, but they do need much more precision. They are often used in nuclear electrical power crops simply because they use the kinetic power of the rotating components to make strain.
Oil-injected
Oil-flooded or oil-injected air compressors use liquid to seal and lubricate transferring parts and lessen sound. Oil-flooded air compressors are efficient for a selection of pneumatic instruments and add-ons. Some versions have a thermostat that controls the sum of oil used in the course of procedure. Other kinds of oil-flooded air compressors are piston-variety types. Listed here is an overview of the fundamental distinctions between these two air compressors.
An oil-injected air compressor is more pricey than a comparable oil-cost-free air compressor, but its advantages far outweigh its negatives. An oil-cost-free compressor is quieter, calls for less routine maintenance, and has a reduce value tag. It also offers a increased diploma of air purity. A amount of other advantages could also make this variety of air compressor the greater choice for numerous industrial configurations. If you want a higher-pressure compressor in a tight area, contemplate the benefits of an oil-free technique.
Oil-injected air compressors need far more maintenance than oil-cost-free models. Equally varieties of air compressors offer related potential and ISO 8573-1 Class and 1-2 purity, but the oil-injected programs demand far more air-treatment method parts. They demand an activated carbon filter and coalescing filter. Oil-injected air compressors will very likely continue being the standard for industrial air compressors for numerous years. And since their efficiency and performance are comparable, it may possibly be worthwhile to make investments in some point-of-use air therapy.
Each kinds of air compressors have their benefits. Even so, deciding on in between oil-cost-free and oil-injected air compressors is not as easy as you may possibly believe. Whichever kind you select, make confident it will satisfy your demands. The rewards of an oil-injected air compressor outweigh their drawbacks. In general, oil-injected air compressors are more durable and can final lengthier than oil-cost-free versions. The only downside is their larger price tag.
Oil-free of charge
When selecting an air compressor for your organization, you are going to want to establish what it is likely to be utilized for. For example, if you are preparing on utilizing it to electricity numerous employees, you must think about receiving an oil-free compressor. An oil-totally free compressor, on the other hand, is quieter and can electricity numerous workers at a time. If you happen to be a contractor, the most essential thought will be the kind of jobs you are going to be carrying out. Larger air stress means increased desire for air circulation, and far more stress can injury the equipment.
Oil-totally free compressed air is accredited 100% totally free of contaminants. Technically, oil-free air is not entirely cost-free of overseas make a difference, but it is incredibly minimal inside of the restrictions of useful air quality. A technically oil-totally free air compressor might have a whole oil degree of .003 mg/m3. If you’re in want of a technically oil-free of charge air compressor, you should set up an air treatment method gear soon after your existing compressor.
If you might be in the producing sector, a very good oil-free of charge air compressor will conserve you funds and minimize your environmental affect. Several of these tools need air compressors to operate, and this equipment will guarantee that they do not get contaminated. To get the best oil-totally free compressor, you must learn a bit about the various conditions used by compressor repair companies. ACFM, for illustration, is the sum of air that can be compressed in 1 minute at rated situations.
When you happen to be employing an oil-totally free air compressor, you should know that the general daily life of the unit will be a lot shorter. In comparison to an oil-flooded rotary screw air compressor, an oil-totally free compressor generally has a lifespan of fifty thousand hrs. But it is critical to realize that this type of compressor can nevertheless lead to damage to piping and processes. For that reason, you should decide on an oil-free compressor when you require to thoroughly clean air for your enterprise.
Single-stage
A single-phase air compressor, also known as a piston air compressor, compresses air only once before storing it in a cylinder. This stored air has adequate power to electrical power a assortment of pneumatic tools, this sort of as screwdrivers, chisels, and wrenches. These units are also ideally suited for lower-stream purposes and are extensively used in gasoline stations, car outlets, and different producing plants.
A one-phase air compressor uses two valves – one particular for inlet and one particular for outlet – to transfer compressed air. Both valves are actuated by springs. The inlet valve has a slight curvature to give protection from injury. The compressor’s outlet valve opens when the stress in the cylinder is higher than the force in the storage tank. The piston moves really rapidly inside the cylinder, exerting a large volume of power during the compression approach. This large piston velocity is a common lead to of compressor dress in and tear.
A single-phase air compressor is excellent for smaller sized tradesmen and little development crews. Its lightweight and compact design and style make it less complicated to transportation and keep. Although it may be tempting to buy the initial inexpensive air compressor you see, it really is crucial to equilibrium the cost against functionality to choose the right air compressor for your needs. The very best solitary-stage air compressor is a single that offers exceptional efficiency and toughness. Its two-phase counterpart is made for greater construction groups and huge apps.
The primary variation between a solitary-phase and a two-phase air compressor lies in their capability. A single-stage air compressor compresses air only as soon as and provides it into the storage tank, while a two-stage compressor compresses it 2 times, making double the pressure. Since of this, single-stage air compressors are less expensive and flexible than their counterparts, which means that they can be utilised for a number of reasons.
Reduced-noise
A minimal-sounds air compressor is a kind of industrial compressor that is significantly less noisy than regular air compressors. These are generally more compact machines designed for more compact factories and workshops with a number of to many staff. They are created to take care of mid-excess weight volumes of compressed air for every working day. This type of compressor is especially valuable for smaller sized producing companies that need to generate compressed air for health care applications. Small breweries can also gain from the reduced-sounds abilities of these compressors.
Lower-noise air compressors come in a variety of measurements and functions. For smaller employment, you can buy a a single-gallon design that is light-weight and portable. For bigger employment, you can buy one with a larger tank that can supply much more stress for lengthier jobs. Nonetheless, a greater tank will make the compressor heavier and more difficult to transportation. To steer clear of this, make confident to check out the size of the tank and how considerably power it can take care of.
Considering a low-sounds air compressor for your company? If so, you’ve come to the right area. There are a range of cost-effective and dependable lower-noise alternatives to choose from. A CAT 10020C, for case in point, is developed to provide high-volume air to many shops at when. A CAT 10020C arrives with a ten-gallon tank, wheels, and a carrying deal with.
Sound ranges can also affect the efficiency of staff. When employees work with air compressors in near proximity to each and every other, they might create tinnitus. If employees are cost-free from tinnitus because of the loud sounds, they are probably to function more efficiently. In addition, it will be easier for them to focus and converse effectively. If you want a compressor, a minimal-noise 1 is an excellent selection.