Product Description
Product Description
Medium voltage permanent magnet variable frequency screw compressor
| HY(V)-Z | Working pressure | Capacity | Power | Noise | Air outlet | Net weight | |||
| bar | psig | (m3/min) | cfm | kW | hp | dB | Pipe diameter | ||
| HYV-55Z | 20 | 291 | 3.8-6.4 | 134-226 | 55 | 75 | 67±3 | DN32 | 2200 |
| 25 | 364 | 3.6-6.0 | 127-212 | 55 | 75 | 67±3 | DN32 | 2200 | |
| 30 | 437 | 3.1-5.2 | 109-184 | 55 | 75 | 67±3 | DN32 | 2200 | |
| 35 | 510 | 2.6-4.3 | 92-152 | 55 | 75 | 67±3 | DN32 | 2200 | |
| 40 | 583 | 2.3-3.8 | 81-134 | 55 | 75 | 67±3 | DN32 | 2200 | |
| HYV-75Z | 20 | 291 | 4.6-7.7 | 162-272 | 75 | 100 | 68±3 | DN32 | 2400 |
| 25 | 364 | 4.5-7.5 | 159-265 | 75 | 100 | 68±3 | DN32 | 2400 | |
| 30 | 437 | 4.0-6.7 | 141-237 | 75 | 100 | 68±3 | DN32 | 2400 | |
| 35 | 510 | 3.8-6.3 | 134-222 | 75 | 100 | 68±3 | DN32 | 2400 | |
| 40 | 583 | 3.0-5.0 | 106-177 | 75 | 100 | 68±3 | DN32 | 2400 | |
| HY-90Z | 20 | 291 | 6.7-11.2 | 237-396 | 90 | 120 | 70±3 | DN32 | 2800 |
| 25 | 364 | 6.2-10.3 | 219-364 | 90 | 120 | 70±3 | DN32 | 2800 | |
| 30 | 437 | 6.0-10.0 | 212-353 | 90 | 120 | 70±3 | DN32 | 2800 | |
| 35 | 510 | 4.1-6.8 | 145-240 | 90 | 120 | 70±3 | DN32 | 2800 | |
| 40 | 583 | 3.8-6.3 | 134-222 | 90 | 120 | 70±3 | DN32 | 2800 | |
| HYV-110Z | 20 | 291 | 8.2-13.6 | 290-480 | 110 | 150 | 72±3 | DN40 | 3100 |
| 25 | 364 | 7.5-12.5 | 265-441 | 110 | 150 | 72±3 | DN40 | 3100 | |
| 30 | 437 | 6.5-10.8 | 230-381 | 110 | 150 | 72±3 | DN40 | 3100 | |
| 35 | 510 | 5.8-9.6 | 205-339 | 110 | 150 | 72±3 | DN40 | 3100 | |
| 40 | 583 | 5.5-9.1 | 194-321 | 110 | 150 | 72±3 | DN40 | 3100 | |
| HYV-132Z | 20 | 291 | 10.1-16.8 | 357-593 | 132 | 175 | 74±3 | DN40 | 3300 |
| 25 | 364 | 9.0-15.0 | 318-530 | 132 | 175 | 74±3 | DN40 | 3300 | |
| 30 | 437 | 7.9-13.1 | 279-463 | 132 | 175 | 74±3 | DN40 | 3300 | |
| 35 | 510 | 7.1-11.8 | 251-417 | 132 | 175 | 74±3 | DN40 | 3300 | |
| 40 | 583 | 6.8-11.3 | 240-399 | 132 | 175 | 74±3 | DN40 | 3300 | |
| HYV-160Z | 20 | 291 | 9.6-16.0 | 339-565 | 160 | 215 | 75±3 | DN50 | 3800 |
| 25 | 364 | 10.0-16.6 | 353-586 | 160 | 215 | 75±3 | DN50 | 3800 | |
| 30 | 437 | 9.8-16.3 | 346-576 | 160 | 215 | 75±3 | DN40 | 3700 | |
| 35 | 510 | 9.4-15.6 | 332-551 | 160 | 215 | 75±3 | DN50 | 3800 | |
| 40 | 583 | 8.3-13.8 | 293-487 | 160 | 215 | 75±3 | DN40 | 3700 | |
| HYV-185Z | 20 | 291 | 14.1-23.5 | 498-830 | 185 | 250 | 76±3 | DN50 | 4000 |
| 25 | 364 | 11.7-19.5 | 413-689 | 185 | 250 | 76±3 | DN50 | 4000 | |
| HYV-200Z | 20 | 291 | 15.6-26.0 | 551-918 | 200 | 270 | 76±3 | DN50 | 4200 |
| 25 | 364 | 13.7-22.9 | 484-809 | 200 | 270 | 76±3 | DN50 | 4200 | |
| 30 | 437 | 13.3-22.2 | 470-784 | 200 | 270 | 76±3 | DN50 | 4200 | |
| HYV-220ZW | 20 | 291 | 17.8-29.7 | 629-1049 | 220 | 300 | 78±3 | DN65 | 5000 |
| 25 | 364 | 15.5-25.8 | 547-911 | 220 | 300 | 78±3 | DN65 | 5000 | |
| 30 | 437 | 13.9-23.2 | 491-819 | 220 | 300 | 78±3 | DN65 | 5000 | |
| 35 | 510 | 13.2-22.0 | 565-777 | 220 | 300 | 78±3 | DN65 | 5000 | |
| 40 | 583 | 12.2-20.3 | 431-717 | 220 | 300 | 78±3 | DN65 | 5000 | |
| HYV-250ZW | 20 | 291 | 20.5-34.2 | 724-1208 | 250 | 350 | 78±3 | DN65 | 5700 |
| 25 | 364 | 17.5-29.1 | 618-1571 | 250 | 350 | 78±3 | DN65 | 5700 | |
| 30 | 437 | 16.5-27.5 | 583-971 | 250 | 350 | 78±3 | DN65 | 5700 | |
| 35 | 510 | 15.1-25.2 | 533-890 | 250 | 350 | 78±3 | DN65 | 5700 | |
| 40 | 583 | 13.7-22.8 | 484-805 | 250 | 350 | 78±3 | DN65 | 5700 | |
| HYV-280ZW | 20 | 291 | 22.6-37.7 | 798-1331 | 280 | 375 | 80±3 | DN65 | 6000 |
| 25 | 364 | 20.4-34.0 | 720-1201 | 280 | 375 | 80±3 | DN65 | 6000 | |
| 30 | 437 | 18.0-30.0 | 636-1059 | 280 | 375 | 80±3 | DN65 | 6000 | |
| 35 | 510 | 16.4-27.3 | 579-964 | 280 | 375 | 80±3 | DN65 | 6000 | |
| 40 | 583 | 15.0-25.0 | 530-883 | 280 | 375 | 80±3 | DN65 | 6500 | |
Picture Display
The advantage of screw air compressor
Company strength display
HangZhou CHINAMFG Gas Equipment Co., Ltd. is a manufacturer engaged in the research and development, design and production of gas compressors. The company has its own production technology, processing equipment and assembly technology, and has many years of experience in the production of various flammable and explosive special gas compressors.
Huayan compressor products cover almost all gas media, up to 6th-stage compression and 3000kw power. Products can be customized according to customer requirements to better meet customer needs. The products are mainly used in gas compressors in the petroleum industry, chemical and natural gas compressors, industrial compressors, compressors for waste gas treatment and biogas utilization, and compressors for special gases.
After Sales Service
1.Quick response within 2 to 8 hours, with a reaction rate exceeding 98%;
2. 24-hour telephone service, please feel free to contact us;
3. The whole machine is guaranteed for 1 year (excluding pipelines and human factors);
4. Provide consulting service for the service life of the whole machine, and provide 24-hour technical support via email;
5. On-site installation and commissioning by our experienced technicians;
Exhibition Display
Certificate display
Packaging and Shipping
FAQ
Q1: What is the rotor speed for the air end?
A1: 2980rmp.
Q2: What’s your lead time?
A2: usually, 5-7 days. (OEM orders: 15days)
Q3: Can you offer water cooled air compressor?
A3: Yes, we can (normally, air cooled type).
Q4: What’s the payment term?
A4: T/T, L/C, Western Union, etc. Also we could accept USD, RMB, and other currency.
Q5: Do you accept customized voltage?
A5: Yes. 380V/50Hz/3ph, 380V/60Hz/3ph, 220V/50Hz/3ph, 220V/60Hz/3ph, 440V/50Hz/3ph, 440V/60Hz/3ph, or as per your requests.
Q6: What is your warranty for air compressor?
A6: One year for the whole air compressor(not including the consumption spare parts) and technical supports can be provided according to your needs.
Q7: Can you accept OEM orders?
A7: Yes, OEM orders are warmly welcome.
Q8: How about your customer service and after-sales service?
A8: 24hrs on-line support, 48hrs problem solved promise.
Q9: Do you have spare parts in stock?
A9: Yes, we do.
Q10: What kind of initial lubrication oil you used in air compressor?
A10: TOTAL 46# mineral oil.
| After-sales Service: | Provide After-Sell Sevice |
|---|---|
| Warranty: | 18monthes |
| Lubrication Style: | Oil-free |
| Cooling System: | Air Cooling |
| Cylinder Position: | Vertical |
| Structure Type: | Closed Type |
| Customization: |
Available
|
|
|---|
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How does variable speed drive technology improve air compressor efficiency?
Variable Speed Drive (VSD) technology improves air compressor efficiency by allowing the compressor to adjust its motor speed to match the compressed air demand. This technology offers several benefits that contribute to energy savings and enhanced overall system efficiency. Here’s how VSD technology improves air compressor efficiency:
1. Matching Air Demand:
Air compressors equipped with VSD technology can vary the motor speed to precisely match the required compressed air output. Traditional fixed-speed compressors operate at a constant speed regardless of the actual demand, leading to energy wastage during periods of lower air demand. VSD compressors, on the other hand, ramp up or down the motor speed to deliver the necessary amount of compressed air, ensuring optimal energy utilization.
2. Reduced Unloaded Running Time:
Fixed-speed compressors often run unloaded during periods of low demand, where they continue to consume energy without producing compressed air. VSD technology eliminates or significantly reduces this unloaded running time by adjusting the motor speed to closely follow the air demand. As a result, VSD compressors minimize energy wastage during idle periods, leading to improved efficiency.
3. Soft Starting:
Traditional fixed-speed compressors experience high inrush currents during startup, which can strain the electrical system and cause voltage dips. VSD compressors utilize soft starting capabilities, gradually ramping up the motor speed instead of instantly reaching full speed. This soft starting feature reduces mechanical and electrical stress, ensuring a smooth and controlled startup, and minimizing energy spikes.
4. Energy Savings at Partial Load:
In many applications, compressed air demand varies throughout the day or during different production cycles. VSD compressors excel in such scenarios by operating at lower speeds during periods of lower demand. Since power consumption is proportional to motor speed, running the compressor at reduced speeds significantly reduces energy consumption compared to fixed-speed compressors that operate at a constant speed regardless of the demand.
5. Elimination of On/Off Cycling:
Fixed-speed compressors often use on/off cycling to adjust the compressed air output. This cycling can result in frequent starts and stops, which consume more energy and cause mechanical wear. VSD compressors eliminate the need for on/off cycling by continuously adjusting the motor speed to meet the demand. By operating at a consistent speed within the required range, VSD compressors minimize energy losses associated with frequent cycling.
6. Enhanced System Control:
VSD compressors offer advanced control capabilities, allowing for precise monitoring and adjustment of the compressed air system. These systems can integrate with sensors and control algorithms to maintain optimal system pressure, minimize pressure fluctuations, and prevent excessive energy consumption. The ability to fine-tune the compressor’s output based on real-time demand contributes to improved overall system efficiency.
By utilizing variable speed drive technology, air compressors can achieve significant energy savings, reduce operational costs, and enhance their environmental sustainability by minimizing energy wastage and optimizing efficiency.
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How are air compressors employed in the mining industry?
Air compressors play a crucial role in the mining industry, providing reliable and efficient power for various mining operations. Here are some common applications of air compressors in mining:
1. Exploration and Drilling:
Air compressors are used during exploration and drilling activities in the mining industry. Compressed air is used to power drilling rigs, pneumatic hammers, and other drilling equipment. The high-pressure air generated by the compressor helps in drilling boreholes, extracting core samples, and exploring potential mineral deposits.
2. Ventilation and Air Quality Control:
Air compressors are employed in underground mining to provide ventilation and control air quality. Compressed air is used to operate ventilation fans and air circulation systems, ensuring adequate airflow and removing harmful gases, dust, and fumes from the mining tunnels and work areas.
3. Material Conveyance:
In mining operations, air compressors are used for material conveyance. Pneumatic systems powered by air compressors are utilized to transport materials such as coal, ore, and other minerals. Compressed air is used to operate pneumatic conveyors, pumps, and material handling equipment, allowing for efficient and controlled movement of bulk materials.
4. Dust Suppression:
Air compressors are employed for dust suppression in mining areas. Compressed air is used to spray water or other suppressants to control dust generated during mining activities. This helps in maintaining a safe and healthy work environment, reducing the risks associated with dust inhalation and improving visibility.
5. Instrumentation and Control:
Air compressors are used for instrumentation and control purposes in mining operations. Compressed air is utilized to power pneumatic control systems, control valves, and actuators. These systems regulate the flow of fluids, control equipment movements, and ensure the proper functioning of various mining processes.
6. Explosive Applications:
In mining, air compressors are used for explosive applications. Compressed air is employed to power pneumatic tools used for rock fragmentation, such as rock drills and pneumatic breakers. The controlled power of compressed air enables safe and efficient rock breaking without the need for traditional explosives.
7. Maintenance and Repair:
Air compressors are essential for maintenance and repair activities in the mining industry. Compressed air is used for cleaning machinery, removing debris, and powering pneumatic tools for equipment maintenance and repair tasks. The versatility and portability of air compressors make them valuable assets in maintaining mining equipment.
It is important to note that different mining operations may have specific requirements and considerations when selecting and using air compressors. The size, capacity, and features of air compressors can vary based on the specific mining application and environmental conditions.
By utilizing air compressors effectively, the mining industry can benefit from increased productivity, improved safety, and efficient operation of various mining processes.
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Are there air compressors specifically designed for high-pressure applications?
Yes, there are air compressors specifically designed for high-pressure applications. These compressors are engineered to generate and deliver compressed air at significantly higher pressures than standard air compressors. Here are some key points about high-pressure air compressors:
1. Pressure Range: High-pressure air compressors are capable of producing compressed air at pressures typically ranging from 1000 to 5000 psi (pounds per square inch) or even higher. This is considerably higher than the typical range of 100 to 175 psi for standard air compressors.
2. Construction: High-pressure aircompressors feature robust construction and specialized components to withstand the higher pressures involved. They are designed with reinforced cylinders, pistons, valves, and seals that can handle the increased stress and prevent leaks or failures under high-pressure conditions.
3. Power: Generating high-pressure compressed air requires more power than standard compressors. High-pressure air compressors often have larger motors or engines to provide the necessary power to achieve the desired pressure levels.
4. Applications: High-pressure air compressors are utilized in various industries and applications where compressed air at elevated pressures is required. Some common applications include:
- Industrial manufacturing processes that involve high-pressure air for operations such as air tools, pneumatic machinery, and equipment.
- Gas and oil exploration and production, where high-pressure air is used for well drilling, well stimulation, and enhanced oil recovery techniques.
- Scuba diving and underwater operations, where high-pressure air is used for breathing apparatus and underwater tools.
- Aerospace and aviation industries, where high-pressure air is used for aircraft systems, testing, and pressurization.
- Fire services and firefighting, where high-pressure air compressors are used to fill breathing air tanks for firefighters.
5. Safety Considerations: Working with high-pressure air requires adherence to strict safety protocols. Proper training, equipment, and maintenance are crucial to ensure the safe operation of high-pressure air compressors. It is important to follow manufacturer guidelines and industry standards for high-pressure applications.
When selecting a high-pressure air compressor, consider factors such as the desired pressure range, required flow rate, power source availability, and the specific application requirements. Consult with experts or manufacturers specializing in high-pressure compressed air systems to identify the most suitable compressor for your needs.
High-pressure air compressors offer the capability to meet the demands of specialized applications that require compressed air at elevated pressures. Their robust design and ability to deliver high-pressure air make them essential tools in various industries and sectors.
editor by CX 2023-10-10
China best Medical 7/8/10 Bar 30kw Oil Free Electric Scroll Screw Air Compressor Machine Environmentally Friendly Water Lubricated Pump Parts air compressor oil
Product Description
|
Product name |
Oil Free Scroll Air Compressor |
|
Model |
SS |
|
Cooling Method |
Air Cooling |
|
Pressure |
7/8/10 Bar |
|
Power |
2.2-37 Kw |
|
Capacity |
0.25-4 M3/Min |
|
Voltage |
380V/50HZ, 220V/60HZ, 400V/50HZ, 415V/50HZ or Customer′s Requirements |
|
Color |
Customized |
Product Features
1.High quanlity oild free compressed air.
2.High efficiency oil free scroll airend.
3.Low Energy Consumption,Low running,maintenance cost.
4.Aptitude and intelligent Control, integrated touch-screen PLC displayer.
5.Unique safe units make whole compressor more safety, more stable,lest noise,lest energy Loss.
6.Easy to install,operate,maintain.
High quality oil fee compressed air:
A high quality 74 Degree taper connection is used making a more reliable seal reducing the risk of air leakage. SCR’s oil free scroll machine provides 100% oil free air and makes use of fully stainless steel pipework eliminating any possible contamination.
High Efficiency oil free scroll airend:
SCR use a world-renowned scroll airend in the XA range for enhanced reliability. The compression chamber and lubricant system is 100% separated meaning there is no risk of oil contaminated air.
High Reliability:
The XA range use low noise, high pressure centrifugal fans which provides excellent air flow. The oversized cooler has spare capacity of between 20%-30% making the air outlet temperature only +10-15 degrees above the ambient tempera-ture. This reduces the burden of downstream equipment.
| Model | Pressure (mpa) |
Displacement (m³/min) |
Power (kw) |
No Of Air End | Dimension (mm) |
Weight (kg) |
Outlet Size |
| SS-0.75/2.2 | 0.75 | 0.25 | 2.2 | 1 | 840*780*1066 | 230 | Rc1/2″ |
| SS-0.85/2.2 | 0.85 | 0.24 | Rc1/2″ | ||||
| SS-1.05/2.2 | 1.05 | 0.22 | Rc1/2″ | ||||
| SS-0.75/3.7 | 0.75 | 0.40 | 3.7 | 1 | 840*780*1066 | 230 | Rc1/2″ |
| SS-0.85/3.7 | 0.85 | 0.39 | Rc1/2″ | ||||
| SS-1.05/3.7 | 1.05 | 0.37 | Rc1/2″ | ||||
| SS-0.75/5.5 | 0.75 | 0.51 | 5.5 | 2 | 930*1200*1230 | 360 | Rc1″ |
| SS-0.85/5.5 | 0.85 | 0.48 | Rc1″ | ||||
| SS-1.05/5.5 | 1.05 | 0.44 | Rc1″ | ||||
| SS-0.75/7.5 | 0.75 | 0.80 | 7.5 | 2 | 930*1200*1230 | 360 | Rc1″ |
| SS-0.85/7.5 | 0.85 | 0.78 | Rc1″ | ||||
| SS-1.05/7.5 | 1.05 | 0.74 | Rc1″ | ||||
| SS-0.75/11 | 0.75 | 1.20 | 11 | 3 | 1400*910*1320 | 500 | Rc1″ |
| SS-0.85/11 | 0.85 | 1.17 | Rc1″ | ||||
| SS-1.05/11 | 1.05 | 1.11 | Rc1″ | ||||
| SS-0.75/15 | 0.75 | 1.60 | 15 | 4 | 1930*1270*1340 | 720 | Rc1″ |
| SS-0.85/15 | 0.85 | 1.56 | Rc1″ | ||||
| SS-1.05/15 | 1.05 | 1.47 | Rc1″ | ||||
| SS-0.75/18.5 | 0.75 | 2.00 | 18.5 | 5 | 1930*1270*1340 | 860 | Rc1″ |
| SS-0.85/18.5 | 0.85 | 1.95 | Rc1″ | ||||
| SS-1.05/18.5 | 1.05 | 1.84 | Rc1″ | ||||
| SS-0.75/22 | 0.75 | 2.40 | 22 | 6 | 1930*1270*1340 | 900 | Rc1″ |
| SS-0.85/22 | 0.85 | 2.34 | Rc1″ | ||||
| SS-1.05/22 | 1.05 | 2.21 | Rc1″ | ||||
| SS-0.75/30 | 0.75 | 3.20 | 30 | 8 | 2030*1260*2100 | 1200 | Rc1-1/4″ |
| SS-0.85/30 | 0.85 | 3.12 | Rc1-1/4″ | ||||
| SS-1.05/30 | 1.05 | 2.95 | Rc1-1/4″ | ||||
| SS-0.75/37 | 0.75 | 4.00 | 37 | 10 | 2030*1260*2100 | 1420 | Rc1-1/2″ |
| SS-0.85/37 | 0.85 | 3.89 | Rc1-1/2″ | ||||
| SS-1.05/37 | 1.05 | 3.68 | Rc1-1/2″ |
ZheJiang CZPT Gas Compressor Manufacturing Co.,Ltd. founded in 2005, is a leading high technology of machine and equipment manufacturer integrating the design, R&D, production, sales and service for air compressors & Mining Equipment. Adopting advanced technology, design concept and quality control, and we are able to provide customized products to meet customers’ OEM needs.
Our company has more than 520 employees, including 86 senior technicians and professional engineers. Our technical team provides our customers with professional air system solutions. With the total 15000 square meters of the facility, 4 modern advanced production lines are built up to ensure production capacity to meet customer requirements.
Our company has been awarded the honorary title of “ZheJiang high-tech enterprise” and our products enjoy high honors in the industry. Our company has the ISO9001 certification and was awarded the qualification certificate of equipment through military contracts in 2018.
We offer the following products and services:
1. Screw air compressor
1.1 Oil-free screw air compressor
1.2 Oil-injected air compressor
2. Reciprocating piston air compressor
2.1 Piston air compressor
2.2 Oil-free piston air compressor
2.3 Piston medium & high-pressure air compressor
3.Portable air compressor & Mining Equipment
3.1 Diesel or Electric portable screw air compressor
3.2 Air Pick, Rock Drill, DTH Drilling Rig, Crawler Drilling Rig
4. Air compressor accessories
4.1 CZPT or Adsorption compressed air drier
4.2 Compressed air filter or tank
4.3 Lubrication oil
We have a complete system of after-sales service and quality assurance. The company’s material purchase, inspection, manufacturing, installation, and testing are strictly in accordance with the ISO procedures. which will ensure each compressor has reliable quality and has a complete record to trace, if needed.
Q: Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery.
Q: How can we start order with your factory?
A: First, leave us an inquiry and advise which item you’re interested, and then we will contact you in 24 hours. You’re so kind if provide all detailed information, will better for us to know exactly what you need.
Q: What are your MOQ?
A: Different products have different MOQ, most is 1 set.
Q: What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages.
Q: How about your delivery time?
A: Generally, it will take 90 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.
Q: Do you a trade company or real factory?
A: We are 100% factory; we located in ZheJiang city, China.
| After-sales Service: | Online Support |
|---|---|
| Warranty: | 1 Years |
| Lubrication Style: | Oil-free |
| Power Source: | AC Power |
| Structure Type: | Closed Type |
| Installation Type: | Stationary Type |
| Samples: |
US$ 3000/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
The Air Compressor Is a Versatile Tool
The Air Compressor is one of the most versatile tools in any garage or workshop. It is easy to use and can perform a variety of tasks, from jackhammering to drilling. These machines are available in a wide variety of sizes and types, making it an excellent choice for a variety of situations. With a single motor, you no longer need separate motors for each tool. Its lightweight, compact design makes it easy to handle, and the single motor also reduces wear on parts.
Oil-injected
Oil-injected air compressors require a large amount of lubricant, which needs to be added to the sump regularly to maintain optimum performance. As there are many types of industrial fluids, a well-intentioned maintenance technician may add the wrong lubricant to the compressor. If this happens, the compressor will become incompatible with the lubricant, resulting in excessive carryover and the need to flush and replace downstream air treatment components.
Typically, the G 110-250 oil-injected rotary screw compressor from Atlas Copco provides reliable compressed air, preventing costly downtime. The G110-250 oil-injected rotary screw compressor is highly reliable and durable, enabling it to function in temperatures up to 46degC/115degF. Despite the oil-injected air compressor’s robust design, this unit requires very little on-site installation, and it features simple operation.
The primary advantage of oil-injected air compressors is the reduced cost of running. The cost of oil-free compressors is less than half of that of oil-injected ones, and it will require fewer maintenance costs in the long run. Moreover, the oil-free system is more environmentally friendly than oil-injected air compressors. But the drawbacks of oil-injected air compressors are substantial, too. It can contaminate finished goods and cause a significant financial risk for the manufacturer.
An oil-injected rotary screw air compressor offers several advantages over its counterpart. First, it features an innovative vertical design with variable-speed drive, allowing it to run more efficiently. Second, oil-injected air compressors reduce energy consumption by up to 50% compared to non-oil-injected air compressors. They also have a thermostatic valve, allowing them to maintain an optimum temperature. Thermostatically-regulated oil coolers allow the compressor to run more quietly.
Oil-free
What is an oil-free air compressor? The name refers to a type of air compressor that does not contain oil in the compressor chamber. Oil-free air compressors still use oil for various purposes, including lubricating the moving parts and managing waste heat. However, many people do not realize that their air compressor still requires oil for proper functioning. This article will explore why this type of air compressor is preferable for many users.
First of all, oil-free air technology has many benefits. For one, it reduces the energy cost involved in filtering air, and it minimizes leaks. Moreover, it also reduces the oil costs associated with compressor refills. And finally, it reduces the risks of contamination. Oil-free air technology is the future of compressed air. If you’re looking for an oil-free air compressor, here’s what to look for in your search.
Depending on the purpose of your air compressor, it may be beneficial to invest in an oil-free air compressor. Oil-lubricated air compressors are generally more durable than their oil-free counterparts, but they may cost twice as much. You should still consider the cost of ownership before purchasing an oil-free compressor. The oil-free models can be easier to transport, and they are more powerful. Moreover, they’re quieter than oil-lubed models.
An oil-free air compressor also means less maintenance, as it doesn’t need oil to work. This type of air compressors also features fewer moving parts, which means fewer places for problems to develop. All oil-free air compressors are manufactured to meet ISO Class 0 and 1 air purity standards. They also have less noise and vibration compared to their oil-based counterparts. So, why not choose an oil-free air compressor for your business?
Gasoline
When choosing a gas-powered air compressor, it’s important to consider the advantages of gasoline. This energy source can power a large air compressor without electricity. However, this type of air compressor lacks electrical hookup, so you’ll need to run an extension cord if you need to use it at a distance. However, gas compressors are able to function with just a gas tank. This makes them ideal for medium to heavy-duty industrial applications.
Another important consideration when choosing a gas air compressor is its size. Larger compressors are typically larger than portable ones and require more space. This makes them easier to transport and operate on the go. However, if you’re not sure which type of air compressor is best for you, consider the gas-powered versions. While they may be lighter, they don’t run as smoothly as their electric counterparts. Gasoline-powered compressors are not as portable as their electric counterparts and require proper maintenance.
Electricity
Electricity in an air compressor is not cheap. A 25 HP air compressor runs for ten hours each day, five days a week. The motor in these machines consumes 746 watts per hour. To find out how much electricity the equipment uses, multiply the wattage by the running time. For example, if the compressor runs for three hours, then it will use 1.9 kilowatt hours of electricity. To determine how much electricity an air compressor uses per day, you can calculate the kilowatt hours and multiply the number by the utility rate. Considering this, you can determine the cost of running your air compressor once per month.
The cost of operating an air compressor depends on the type of compressor. Electric air compressors are often silent and can run without any maintenance. These tools can be left unattended for up to four thousand hours before requiring repair. Electric air compressors require higher power for higher pressure, so you should plan accordingly. Whether or not you need a maintenance visit is up to you, but the benefit of not having to spend a fortune on repairs is priceless.
Although compressed air is not an energy-efficient source, its use in a variety of applications may save you money and kilowatts. Since an air compressor uses power when it is running, the cost is lower than the cost of operating a power tool. If you plan to use your air compressor for a long time, make sure that it is maintained properly. Proper care will save you money and power, and you may even be able to get an extended warranty if the compressor breaks down.
Variable frequency drive
The main purpose of a variable frequency drive (VFD) in an air compressor is to reduce energy consumption in the process of compression. A single motor drag system cannot adjust its speed continuously according to the weight of the load. By applying frequency control to the compressor, the power consumption can be reduced while maintaining the same pressure level. Therefore, a VFD is an excellent choice for compressors. Its benefits are numerous.
A VFD can also monitor the temperature of the motor and send error signals if the motor is running too hot or too cold. This eliminates the need for a separate sensor to monitor the oil pressure. These functions are useful not only in lowering energy consumption, but also in improving the performance of an application. Moreover, a VFD can monitor additional variables such as temperature and motor speed. Hence, it is a useful investment.
When using a VFD, it is crucial to choose the right motor. The speed of the compressor should be within the maximum starting limit of the motor. The air tank may be of any size, but a constant pressure limit is required to keep the VFD running within the service factor of the motor. In addition to a VFD, a master controller should also include a remote pressure set point and a PID card for a master controller. The transmitter should incorporate all useful data from the VFD, including the speed and the oil temperature. The VFD must be tested before it is integrated with the master control. It should be tested for min and max speed, temperature, and current within the expected range.
The use of a VFD in an air compressor has many benefits. One of the most notable is the reduction in power consumption. Fixed-speed compressors run on set points of six to seven bar. An extra bar of compression uses 7 percent of energy. This energy is wasted. A VFD-powered air compressor can also increase the life span of compressor parts. It is one of the best investments in your compressor. So, why wait any longer?
editor by CX 2023-05-18
China Silent oil free 40L 1500w cheap sale electric portable price compressor air compressor air-compressors machines air compressor harbor freight
Applicable Industries: Manufacturing Plant, Foodstuff & Beverage Manufacturing facility, Home Use
Showroom Area: Australia, None
Situation: New
Variety: Screw
Configuration: Stationary
Electrical power Supply: DC Electricity
Lubrication Fashion: Oil-totally free
Mute: Of course
Model Number: OEM455
Voltage: 220v
Dimension(L*W*H): sixty*30*51cm
Fat: 32.2kg
Guarantee: 1 Year
Operating Stress: Other
Air potential: 20000
Machinery Check Report: Supplied
Video clip outgoing-inspection: Offered
Marketing and advertising Variety: New Solution 2571
Warranty of main components: 1.5 several years
Main Elements: Motor
Fuel Type: Natural Fuel
Item name: Air Compressor
Application: Common Business
Use: Air Spring Inflation
Colour: Custom-made Coloration
Right after Guarantee Service: Online video technological assistance
Nearby Support Location: None
Packaging Details: Carton box , and wooden shelf
Port: HangZhou/HangZhou/ZheJiang and many others.
Specification
| Applicable Industries | Manufacturing Plant, Foodstuff & Beverage Manufacturing facility, Home Use |
| After Warranty Support | Video complex assist, On the web help, Spare areas |
| Type | Screw |
| Configuration | Stationary |
| Power Resource | DC Electricity |
| Lubrication Design | Oil-free of charge |
| Voltage | 220v |
| Dimension(L*W*H) | 60*thirty*51cm |
| Weight | 32.2kg |
| Warranty | 1 Year |
| After-sales Support Supplied | Free spare parts |
| Warranty of core factors | 1.5 many years |
| Core Parts | Engine |
| Gas Kind | Natural Gas |
| Product identify | Air Compressor |
| Application | General Business |
| Usage | Air Spring Inflation |
| Color | Customized Coloration |
How to Repair and Maintain an Air Compressor
A compressor is a device used to move air from one place to another. Air enters the air compressor through the intake valve. Inside the compressor, the vanes on the inner rotor rotate within an eccentric cavity. The self-adjusting length arm divides the space into multiple cavities of different sizes. As the rotor rotates, air fills the cavity. As air flows around the cavity, it builds pressure and is squeezed out of the compressor output.
Positive displacement
Positive displacement air compressors use reciprocating pistons to compress air. Gas is drawn in during the suction stroke and compressed by moving the piston in the opposite direction. It then discharges the compressed air by moving it in the opposite direction. This type of air compressor is most commonly found in automobiles, refrigerators, and other applications that require high pressure. However, it is not as efficient as a centrifugal compressor.
Most modern air compressors use positive displacement. Positive displacement models capture a volume of air in the compression chamber and distribute it when the pump is operating at maximum capacity. They are more economical than their negative displacement counterparts. Reciprocating screw air compressors are the most common positive displacement compressors. The reciprocating screw air compressor adopts a water jacket around the cylinder and is often used in processes such as oil drilling.
A bicycle pump is an example of positive displacement compression. Air is drawn into the cylinder and compressed by the moving piston. A piston compressor works on the same principle, but it uses a rotating crankshaft or connecting rod to complete the movement of the pistons. There are two types of positive displacement compressors: single-acting and double-acting. Both types work on the same principle, both are positive displacement compressors. The difference between the two types is the pressure ratio.
In air compression, positive displacement compression reduces the volume of the fluid and reduces its viscosity. This results in higher pressure ratios and is used in centrifugal, axial, and scroll compressors. Positive displacement is a common feature of most air compressors. Positive displacement compressors offer the same benefits and are more energy-efficient when applied to oil-free and gas applications. This type of compression is usually the best choice for low-pressure applications.
oil free
If you’re looking for an air compressor for your business, consider an oil-free air compressor. These models offer cleaner, quieter operation than traditional air compressors and require less maintenance. They also meet ISO Class 0 or Class 1 air purity requirements. Oil-free air compressors are also quieter, with fewer moving parts and less noise. These advantages make oil-free air compressors an ideal solution for many commercial applications.
Air purity is critical in many industries. Even the tiniest drop of oil can damage production equipment or damage products. The best way to find an oil-free air compressor for your business is to consider the process and end product. As air quality improves, more and more businesses are turning to oil-free compressors. Some of the advantages and disadvantages of these air compressors are:
When choosing an oil-free air compressor, it is important to understand the terminology used in the industry. Knowing these terms will make it easier for you to choose the right compressor for your needs. ACTFM, or actual cubic feet per minute, is an industry term for measuring the amount of air pumped in one minute under rated conditions. Although a simple number, it can be very useful in determining which type of air compressor is best for your application.
The ISO 8573-1 international standard defines air quality and provides air purity classifications. The strictest classification is air purity class 0. Many manufacturers claim that oil-free air compressors meet this standard. However, a class 0 oil-free air compressor does not necessarily mean that the air is free of contaminants. In fact, Class 0 is the benchmark for air purity. While zero air quality is the highest level, that doesn’t mean it’s completely oil-free.
double acting
A double-acting air compressor is a device that uses compressed air to generate electricity. Its working principle is based on piston and connecting rod. The connecting rod connects the crankshaft to the piston through pins and caps. The piston moves as the piston moves. Rods are usually made of forged carbon steel. In terms of service and maintenance, double-acting compressors require regular vise maintenance and proper cleaning.
The displacement of the compressor is a measure of the displacement that the piston can produce in a certain period of time. Displacement is usually expressed in actual cubic feet per minute. The exact calculation depends on the type of cylinder and the configuration of the compressor. Single-acting cylinders can have head-end or crank-end displacement, both of which can be measured using the displacement equation. A double-acting air compressor will use this equation. 4 and 6 calculate the displacement.
Double-acting air compressors have multiple cylinders and are made of cast iron. They are water-cooled and have a mechanical connection between the piston and connecting rod. A double-acting compressor compresses air twice per revolution of the motor. One cylinder moves up, while the other cylinder moves down. The piston moves down, allowing air to enter through valve #1. During the operation of the compressor, the temperature of the air and gas increases.
Double-acting air compressors typically have high pressure and are considered workhorses. Double-acting compressors also feature intercooling and double compression. As a result, these machines tend to last longer than single-acting compressors. Its low speed and dual compression make it a workhorse in the compressor industry. Double-acting air compressors are workhorses and versatile devices.
fuel tank pressure switch
You can adjust the pressure in the air compressor tank by adjusting the differential pressure. You can turn the mainspring clockwise or counterclockwise to increase or decrease the pressure. This valve will open when the pressure is low enough to start the compressor. If the pressure is too low, the valve should be closed. The cut-in and cut-out pressures should be set to appropriate values. After adjusting the tank pressure, check the hysteresis of the tank pressure switch and set the desired shutoff pressure.
If the pressure in the tank falls below the cut-in level, the tank pressure switch must be replaced. You can test the switch with a multimeter. Make sure the switch is not damaged. If you can’t find the switch, you can look at the other sections. If you find any damaged or missing parts, you should replace them. Otherwise, it may be time to check the tank pressure switch. You may need to disassemble the compressor and remove the switch.
The fuel tank pressure switch is an important part of the air compressor. It keeps you informed of the amount of air delivered by the compressor. If your tank or tank is damaged, your readings will be wrong. If the pressure switch is damaged, it will not function properly and result in incorrect readings. Fortunately, there are some easy ways to fix this. To prevent this from happening, keep the tank pressure switch in good condition.
When the air pressure in the tank drops to the cut-in pressure setting, the switch allows power to flow through it. This will start the motor and pump of the air compressor. Then, if the pressure in the tank rises above the cut-off level, the switch will trip and stop the compressor. This will prevent it from being over-pressurized. Power flow will continue to flow to the motor. Depending on your compressor model, you can change the cut-in and cut-out pressures as needed.
energy source
The power supply of the air compressor is very important. Most air compressors run on 12 VDC, which is ideal for automotive use. Alternatively, you can buy a switching power supply for around $20. No matter which power supply you choose, you must ensure that it can support the maximum current of the compressor. You can find power supplies in all sizes, from quarter-horsepower to five-horsepower.
The voltage required for a three-phase air compressor will vary. Three-phase air compressors require three separate power cords and a three-phase electrical service panel. This is because a standard 120/240-volt electrical service panel is not sufficient to power a three-phase compressor. Additionally, three-phase compressors require three separate isolated wires for the engine and motor circuits. Three-phase compressors do not require a neutral wire.
editor by czh 2023-02-19
China Hot selling High Efficiency and Energy Saving Electric Stationary Direct Driven AC Power Oil Less Screw Industrial Air Compressor for Drilling Rig with high quality
Item Description
Product Technological Description
Solution Attributes
1. high trustworthiness.
two. Oil Free Permanent Magnetic Motor.
three. IP55 security quality & heavy obligation air filter, suited for substantial dusty setting.
4. IE4 Performance motor performance.
five. Most energy saving mode, Only operate at loading.
six. Vast frequency assortment 25%-100%.
seven. Premium Magnetic content resist more than 180ºC temp.
eight. Immediate Taper relationship, no transmission power loss, straightforward routine maintenance.
9.Touch Monitor PLC with preset operating schedule, much more clever control.
10. Main motor is inverter control, far more accurate handle.
eleven. Easy for set up and support.
FAQ
one.Why customer pick us?
Xihu (West Lake) Dis.ang Air Compressor CO., LTD., with 37 years aged historical past,we are specialised in Rotary Screw Air Compressor.
Germany Common and 10 many years exporting expertise help us gained a lot more than 50 loyal international agents. We warmly welcome your little demo buy for quality or market place take a look at.
two.Are you a manufacturer or investing firm?
We are expert producer with big CZPT factory in HangZhou,China.
Equally OEM & ODM services can be approved.
3.What is your delivery time?
Normally 3 to 7 days, if urgently purchase, pls speak to our revenue in advance.
4.How prolonged is your air compressor warranty?
One yr for the total machine and 2 years for screw air end, except consumable spare elements.
five.How lengthy could your air compressor be utilized?
Usually, more than 10 many years.
six. What is actually payment phrase?
T/T, L/C, D/P, Western Union, Paypal, Credit Card, and and so on.
Also we could take USD, RMB, Euro and other currency.
seven.How about your customer services?
24 hrs on-line services obtainable. 48hours issue solved assure.
eight.How about your soon after-product sales provider?
1. Offer clients with set up and commissioning on the internet directions.
2. Properly-trained engineers offered to abroad services.
3. Worldwide agents and right after support accessible.
Speak to us
Organization Identify: ZheJiang Xihu (West Lake) Dis.ang Air Compressor Co., Ltd
Make contact with Person: Benny
If you are intrigued in any of our goods,please really feel cost-free to speak to us.We are seeking ahead to cooperating,developing and creating with your sincerely.
How to Pick the Appropriate Air Compressor
An air compressor utilizes pressurized air to electrical power a variety of equipment. They are most generally employed to energy nailers and influence wrenches. Other popular utilizes for air compressors incorporate paint sprayers and effect wrenches. Even though all air compressors have the exact same simple development, their specialty differs. In the long run, their differences come down to the volume of air they can press. Read on for data on each and every type of air compressor. These equipment are fantastic for a lot of diverse needs, and selecting the proper air compressor is dependent on your certain demands.
Electric powered motor
Whilst buying an electrical motor for air compressor, compatibility is a important aspect. Not all motors operate with the same sort of air compressor, so it’s critical to check the manufacturer’s directions before purchasing. By performing this, you can steer clear of throwing away funds on an incompatible motor. Yet another critical thought is velocity. A motor’s speed is its charge of rotation, calculated in revolutions per moment. It is vital that you buy a motor with sufficient velocity to meet up with the needs of your air compressor.
Usually, an electric powered motor for air compressor is 1.5 hp. It is ideal for use with medical products and metallic-chopping machines. It also performs nicely underneath ongoing procedure and offers a large effectiveness and energy-preserving overall performance. Additionally, it functions an attractive price, producing it a very good choice for a extensive variety of apps. If you are seeking for a motor for an air compressor, seem no additional than a ZYS series.
A motor’s protection course signifies how the motor will run. Protection courses are specified by the IEC 60034-5. These are said with two digits and represent the defense against solid objects and drinking water. For example, an IP23 rating signifies that the motor will be safeguarded from solid objects, although IP54 indicates that it will safeguard from dust and h2o sprayed from all directions. It is vital to select a motor with the correct protection class for your air compressor.
When selecting an electric motor, you need to take into account whether it is suitable with the manufacturer of air compressor. Some may possibly be appropriate, while other individuals may call for superior electronics abilities to fix. Even so, most air compressors are covered by warranty, so it is critical to verify with the producer if the warranty is even now in impact prior to you invest a dime on a substitution. The motor need to be changed if it has failed to carry out as developed.
Oil tub
Air compressors need proper lubrication to operate proficiently. The piston should attract air with nominal friction. Based on their design and style, air compressors can either be oil-lubricated or oil-free. The previous employs oil to decrease piston friction, while the latter splashes it on the cylinder bearings and partitions. These kinds of air compressors are frequently identified as oil-flooded air compressors. In purchase to hold their oil baths clear, they are recommended for use in areas with large dust ranges.
Commence/stop control
An air compressor can be managed by a start/quit control. This sort of handle sends a signal to the principal motor that activates the compressor when the demand from customers for air falls below a preset restrict. This management technique is efficient for smaller sized air compressors and can be valuable for minimizing energy fees. Commence/cease control is most successful in purposes in which air force does not alter often and in which the compressor is not needed to run constantly.
To troubleshoot this difficulty, you need to have to check the power offer of your compressor. To examine the offer facet, use a voltage keep an eye on to decide if electricity is flowing to the compressor. Guarantee that the power source to the compressor is steady and stable at all occasions. If it fluctuates, the compressor could not start or quit as expected. If you are not able to uncover the dilemma with the air compressor power source, it may be time to exchange it.
In addition to the start/stop manage, you may want to obtain added air receivers for your air compressor. These can increase the capability of air stored and decrease the number of occasions it starts and stops. An additional way to reduce the amount of begins for each hour is to insert a lot more air receivers. Then, you can change the manage to match your specifications. You can also set up a stress gauge that displays the compressor’s performance.
Commence/quit management for air compressors can be sophisticated, but the standard factors are comparatively easy to understand. One way to check them is to switch the compressor on or off. It is generally positioned on the exterior of the motor. If you are doubtful of the area of these parts, verify the capacitors and make certain that the air compressor is not managing although you are not utilizing it. If it does, try out to get rid of the capacitor.
Variable displacement management is yet another way to change the quantity of air flowing into the compressor. By controlling the amount of air, the control can delay the use of further compressors till a lot more required air is accessible. In addition to this, the unit can also check the energy utilised in the compressor. This handle method can end result in considerable energy personal savings. You can even help save on the volume of electrical power by employing variable displacement control. It is vital for effective compressed air methods.
Variable pace push
A VFD, or variable frequency travel, is a variety of electric powered motor that adjusts its pace to match the demand for air. It is an productive way to reduce strength fees and boost method dependability. In truth, research have revealed that a 20% reduction in motor pace can preserve up to 50% of strength. In addition, a VFD can keep track of extra variables this sort of as compressor oil strain and motor temperature. By removing manual checks, a VFD will increase the overall performance of the software and reduce running expenses.
In addition to decreasing power charges, variable-pace drives also boost productiveness. A variable-velocity air compressor minimizes the chance of system leaks by thirty per cent. It also minimizes the threat of system leaks by decreasing stress in the technique. Simply because of these rewards, a lot of governments are promoting this technological innovation in their industries. Several even offer you incentives to assist firms update to variable-velocity drives. As a result, the variable-velocity travel can gain many air compressor installations.
One particular significant benefit of a variable-speed drive is its capability to enhance vitality use. Variable frequency drives are in a position to ramp up and down to match the need for air. The objective is to enhance the stress and movement in the method so that the very best “dead band” occurs in between forty percent and eighty percent of complete load. A variable-velocity compressor will also enhance power performance because of its programmability.
A variable-pace air compressor can also be utilized to control the volume of air that is compressed by the system. This function adjusts the frequency of energy supplied to the motor based on the need. If the demand from customers for air is low, the frequency of the motor will reduce to preserve energy. On the other hand, if there is an excessive demand for air, the variable-pace compressor will boost its pace. In addition, this type of air compressor is much more productive than its set-pace counterpart.
A VFD has several benefits for compressed air programs. Very first, it aids stabilize the force in the pipe network, therefore decreasing the energy losses thanks to upstream force. It also will help reduce the power usage triggered by fluctuations in upward stress. Its positive aspects are also significantly-reaching. And as extended as the air pressure and air offer is correctly sized, a VFD will aid improve the efficiency of compressed air programs.